Great response - and read this post you made before (only wish it was true for me)....
I have skinned my environment down to a very baby-step setup to watch the process closely, hence I tried exactly what you mentioned. Now I do have a converted Zune V1 to 2.3 but am not aware of a hardware spec change. I may in fact be getting an 80 and will compare them side by side, but for now mine indeed is running 2.3 as well.
I have ZERO issues getting these files - or most files at all in the Library. I am actually just moving them there manually then making sure the TRANSCODE process does not occur without me seeing it with the ZUNE software. I WILL ADD THIS...... I have noticed that "sometimes" - when the ZUNE SW is retranscoding an MP4 it can step thru it very fast. Almost as if it is processing just a header change. So it is possible for the ZUNE SW to retranscode a small file - quick, heck even a large one in less than a few minutes. I have absolutely seen this. With WMV - not usually the case.
I promise to try your suggestion again - I have done this now on 2 machines with pretty much identical setups to yours.
I thank you again. Watch for the fast transcode from the ZUNE SW. Take the file away from your sune - then add it manually. "Watch" if the first step to the SYNCH process is "CONVERSION" / "SYNCH" ... that will occur then the copy occurs. If the file is 100% clean for the ZUNE and you indeed watch it thru - the CONVERSION never will occur....
Heck - when I first got my ZUNE, I had apps much like with iPod that allowed drag and drop even though the SW would not agree, but the device would in fact play it. I much prefer that but have not dug enough for apps to allow that as of recent.....
Thanks - let me know, I will try
Chris